Eastman begins recycling technology operation

Hank Hayes • Oct 23, 2019 at 5:30 PM

KINGSPORT — Eastman announced on Wednesday the startup of its waste plastic recycling operation.

Eastman said its carbon renewal technology breaks down waste plastics into molecular building blocks like carbon, oxygen and hydrogen.

"Carbon renewal technology is a game-changer for recycling because it provides an end-of-life solution for many plastics from a variety of sources, such as single-use plastics, textiles, and carpet, that traditional mechanical recycling methods cannot process. As a result, many of these plastics are landfilled or incinerated," the company said in a release.

Eastman expects to use up to 50 million pounds of waste plastic in carbon renewal technology operations in 2020, and projects are currently underway to expand that amount significantly.

“Eastman is a company of problem solvers, and our people have the capabilities to tackle the world’s biggest problems,” said Mark Costa, Eastman board chair and CEO. “Closing the loop of waste plastics is a complex problem that has to be solved with innovative solutions. With the right people, world-class technologies and our unique vertical integration, Eastman is uniquely positioned to scale up this solution quickly. With carbon renewal technology, we will revolutionize recycling at the molecular level.”

Carbon renewal technology is operated in Kingsport, home to the company’s largest manufacturing site and world headquarters for the global specialty materials company. Eastman modified the front end of its acetyls and cellulosics production processes to accept waste plastic, reducing the amount of fossil feedstocks required. Carbon renewal technology has a significantly improved carbon footprint compared to the use of fossil feedstocks, according to preliminary lifecycle analysis studies by Eastman scientists.

In the carbon renewal technology process, waste plastic feedstocks are broken down to the molecular level and then used as building blocks, which are indistinguishable from virgin, to produce products used in Eastman markets, including textiles, cosmetics and personal care, and ophthalmics markets. With carbon renewal technology, waste plastics can be recycled an infinite number of times without degradation of quality. This means recycled materials will have more possible end uses.

Eastman’s recycled materials will be certified by International Sustainability & Carbon Certification, an independent agency for tracking sustainable content in a variety of industries.

Costa said Eastman will work across the value chain — with Eastman customers, potential feedstock suppliers, product manufacturers, brands, and non-governmental organizations such as the Ellen MacArthur Foundation and others — to implement this large-scale circular solution for recycling waste plastics. Eastman became a member of the foundation's Circular Economy 100 Network earlier this year.

“The problem of waste plastics is not one that can be solved by a single company, but Eastman is taking definitive action to do our part,” Costa said. “Beginning commercial production of carbon renewal technology is a proof point of our determination to act quickly and decisively to accelerate the circular economy. Bringing this project to fruition so quickly — just eight months after we announced our intention to be a leader in chemical recycling — required innovation by some of the world’s brightest minds and effort by thousands of members of the Eastman team.”

A magazine-style TV series that airs on Fox Business will broadcast a segment on Eastman’s leadership in the circular economy on Sunday, Oct. 27, at 5 p.m.

To learn more about Eastman’s leadership in the circular economy, read the latest edition of Enhance Magazine: A Chronicle of Eastman Innovation.